Product Parameters
Solid tire vulcanizer, equipped with automatic mold push and pull and automatic mold opening system.
| Model |
XLB-D1200×1200×4/8.00MN 800TON |
| Mould closing force |
8.00MN(800TON) |
| Hot Plate Size |
1200×1200×80(mm) |
| Platen unit area pressure |
5.4MPa
54KG/CM2 |
| Hot plate spacing(Daylight) |
500mm |
| Maximum Heating temperature |
Electric heating 200ºC |
| Maximum Working Pressure |
21.0MPa |
| Piston Stroke |
1000mm |
| Structure |
Frame Structure |
| Mould clamping Speed |
With auxiliary cylinder, the speed of mold clamping increases in sections. The speed rises quickly before each layer is clamped, and the speed is slow during mold clamping. |
| Electric Control System |
PLC+touch screen, automatic mold clamping, automatic exhaust, automatic heating and heat preservation, automatic timing vulcanization, automatic alarm, automatic mold opening, etc., digital display of vulcanization time, vulcanization temperature, and pressure. |
| Auxiliary |
.Auxiliary machines include mold lifting platform and automatic mold opening system. After the vulcanization is completed, the push-pull system (hydraulic or electric push-pull) pushes out the mold of the first working layer (the upper and lower molds of the mold are fixed on the pallet), the automatic mold opening system separates the upper and lower molds, and then the hydraulic cylinder ejects the mold core and the product. , remove the product manually. After the first working layer is completed, the lifting platform will automatically lift the mold opening system to the second working layer, the push-pull system will push out the mold of the second working layer, the automatic mold opening system will separate the upper and lower molds, and then the hydraulic cylinder will eject the mold core and product, remove the product manually. |
Product Description
Features:
1. The press has the functions of automatic rise, automatic pressurization, automatic exhaust, automatic pressure compensation, automatic constant temperature, automatic glue injection, vulcanization timing, time alarm, automatic descent, automatic mold opening, etc.;
2. Description of the main components of the host
2.1. Column: The material is made of medium carbon quenching and tempering and processed, and the surface is plated with hard chromium axis. The surface hardness is HRC55-58;
2.2. Oil cylinder: The material of the oil cylinder is high-quality QT500-7, and the quantity is 1 piece.
2.3. Machine body: AUTO CAD-assisted mechanical design is used. The ductile iron QT-500 is age-passivated and has high strength and toughness. The tensile strength is 50kgf/mm.
2.4. Plunger: The plunger is made of LG-P chilled hard alloy material. This material has high surface hardness and is not easy to wear. The depth of the chilled hard layer is 8-15mm and the hardness is HRC60-70 degrees, which improves the overall service life of the plunger.
2.5. Mold entry and exit track: The sliding surface is made of S50# steel, which is heat-treated to HRC 55-58, and is equipped with bearings to ensure stable sliding in and out of the mold.
Long wear life.
The slide rail and the hot plate are separated to prevent the temperature of the hot plate from dissipating and saving electricity.
2.6. Seals: The cylinder seals use YX-type polyurethane oil seals, which are oil-resistant, aging-resistant and wear-resistant.
2.7. Heat insulation board: The heat insulation board is made of high-quality calcium silicate board, with a pressure resistance of 3.5Mpa and a thermal insulation coefficient of 0.031.
2.8. Hydraulic system: The main hydraulic components are from Taiwan's Qiyang brand, which are easy to purchase and replace, with reasonable layout and easy maintenance and repair.
2.9. Electrical system: The main PLC electrical components of this machine adopt the internationally renowned brand Omron from Japan. The electrical device has small size, compact structure, fatigue resistance, and is adaptable to continuous high-intensity work.
Company Information:
Qingdao Sea King Machinery Co., Ltd. is located in the west coast of Qingdao,is one of the most famous rubber machinery manufacturers.We have been specializing in rubber machinery for more than 30 years.
The company has passed ISO9001:2008 certification,CE certification,SGS certification,france BV certification.
The main product of our company: Internal mixer, Two roll Mixing mill ,extruding equipments,calendar equipments,Cutting machine,cooling equipment,Vulcanizing equipment,and Reclaimed rubber production line,rubber sheet extrusion line,Motorcycle&bicycle Tube &Tires production line,Conveyor Belt production line, v belt production line,rubber recap equipment and so on. Besides, we also can base on clients' requirement to manufacture and design non-standard rubber machinery.
With the rapid development of our company, Qingdao Sea King industrial Limited was founded. The company has established good commercial relationship with many companies in China by joint venture holding. Products include Rubber Machine ,Raw Rubber Material Rubber Products and so on.
Our company has import-export rights. The products have been exported to many countries and districts around the world, such as America, France, Canada, Dubai,Australia,Peru,Brazil,Ecuador ,SouthAmerican,Southeast Asia, and the Middle East. By the advanced quality and service, our products have gained the praise of domestic and foreign customers.
We strictly follow the policy"to satisfy our clients' need with quality work ,advanced technology,optimized design solution and excellent service".
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